Hexpand Inserts

Hexpand inserts transform the shipping experience for businesses that need to secure any type of product inside mailers. Made to keep items protected and perfectly presented, these inserts are crafted for specific mailer dimensions and come with rigid borders, eliminating movement and wear. From sending delicate objects, electronics, and even cosmetics, it lets you ship securely with a lightweight and strong structure.

Goto Packaging creates and supplies mailer-sized inserts for 9x6x3, 10x8x4, 12x9x5, and 8x4x3 mailers. These stunning inserts exceed expectations of the unboxing experience so we recommend them to e-commerce brands. Lower returns, enhance your brand, and delight your customers with these stunning custom protective inserts.

Order your inserts today and prepare to experience packaging like never before.

Free Delivery
Free Delivery

Orders on 100 Boxes

Fast Turnaround
Service Icon
24/7 Customer Service
Secure Payment
Free Design Support
Custom Size & Shapes

Why Choose Hexpand Inserts for Your Mailers?

Delivering fragile or high dollar value products requires shipping them with utmost care. Hexpand Inserts are built to immobilise items, safeguarding them from movement damage. They are an ideal pick for businesses shipping electronics, beauty products and collectibles as their honeycomb structure absorbs shocks.

An insert is custom cut for a particular mailer, guaranteeing a secure and protective fit on each. These inserts will add value to your packaging, whether you are a small-scale business or large-scale retailer, while reducing product returns due to damage.

Key Benefits of Hexpand Inserts

Improved Item Protection

Items will not shift during shipping.

Fits Multiple Mailer Sizes

Accommodates different packaging sizes.

Strong Yet Light

Shipping costs decrease because protection is maintained.

Recyclable and Sustainable

Made from materials that can be recycled.

Better Brand Perception

Enhances the full packaging experience for customers.

Custom Hexpand Inserts for Different Mailers

Insert for a 9x6x3 Mailer

For small yet sensitive products, the Hexpand insert for a 9x6x3 mailer is revolutionary. Engineered deep-set protection, this compact formula prevents movement within the box for damage-free shipping. Perfect for shipping out jewelry, beauty products, and tech accessories.

Go custom with your packaging and add inserts today!

10x8x4 Mailer Insert 

The Hexpand insert for a 10x8x4 mailer is perfect for medium products that need more space, but still need to be secure. This is now a reliable option for electronics, cosmetics, and delicate goods due to its superior cushioning, shock resistance and mid-sized box fit.

Place your order today and get your shipments on time!

12x9x5 Mailer Hexpand Insert 

If your business is shipping bulkier or multiple items, the Hexpand Insert for a 12x9x5 mailer will be a perfect fit. It is specially crafted for maximum protection as well as product segregation which helps keep goods safe and in place. Subscription boxes, high-end gadgets, and luxury items can all be manufactured with this design.

Buy now and ship without any worries!

Hexpand Insert for 8x4x3 Mailer

Compact but an absolute necessity, the Hexpand Insert for a 8x4x3 mailer is perfect for tight fit items. The lightweight and sturdy design minimises product movement, allowing it to be safe from scratches and breakage. Best suited for clinics, pharmaceutical companies, beauty sample packs, and promotional kits.

Order now and secure your shipments effortlessly with premium inserts!

Color Models for Hexpand Inserts

Here at Goto Packaging, we offer branded Inserts that are custom-printed with premium color models to fit your logo. Our printing capabilities include:

CMYK (Cyan, Magenta, Yellow, Black)

Full-color printing is colorful and captivating with great smoothing gradient effects and sharp detail.

PMS (Pantone Matching System)

It guarantees brand color uniformity with all associated packaging materials, ensuring brand consistency.

Whether it is bold branding or subtle graphics, our Hexpand inserts will have no issue standing out with our custom printing solutions.

Enhance your brand’s image and customize your inserts today!

GoTo Packaging’s Printing Technologies for Hexpand Inserts

Goto Packaging does not just provide protective inserts, we make sure that they do not compromise your brand image. For this reason, we offer premium printing so that logos, instructions, or branding elements can be placed in your Hexpand Inserts.

Available Printing Methods:

Digital Printing

It is a very quick and flexible approach best for short-run orders. It is ideal for businesses with design versatility that require orders to be fulfilled in a short time period.

Offset Printing

Offset printing is best for producing large volumes of high-quality packaging materials with intricate designs as it provides crisp details and colour consistency. It is best suited for premium coverings.

Flexographic Printing 

For bulk orders, it is a satisfying option since the prints are sturdy, can withstand water and scratches, and are fairly low in cost. Ideal for large quantities of packaging materials.

We guarantee that all packages will be delivered with high-resolution prints regardless of the printing needs.

Go ahead and get premium inserts printing today; you will not regret starting to customize your Hexpand Inserts.

Prototypes: Visualize Your Hexpand Inserts

At Goto Packaging, it matters that every customer is satisfied. You will be glad to learn that we offer multiple options for prototypes so that in the bulk stage, your Hexpand Inserts are exactly what you require.

2D Sample

A single-sided computerized sample features design elements, measurements, and spaces as cutouts of your insert. Excellent for modifications and preliminary approvals.

3D Mockup

Realistic three-dimensional mockup which shows fully how the insert looks and fits into your mailer. Great for examining a design’s construction as well as how it is put together.

Physical Sample

An actual test unit that has been specially die cut and sent to you for evaluation. Useful for observing how strong, well-suited, and useful the piece is before full production.

Order your prototype now and ensure accuracy before bulk production!

Elevate Your Branding Strategy

Goto Packaging knows that the value added by your company can be illustrated by the quality that is put into the packaging. With Hexpand Inserts, you incur fewer damage rates, receive fewer returns, and customers are happy. Our inserts are made to be durable and provide precision when packing, ensuring that your goods arrive safely.

Change Hexpand Inserts today and worry less!

Reach us now to make an order!

Email: sales@gotopackaging.com

Phone: +1-646-814-7172

Dimensions All Custom Sizes & Shapes
Printing CMYK, PMS, No Printing
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Quantities 100 – 500,000
Coating Gloss, Matte, Spot UV
Default Process Die Cutting, Gluing, Scoring, Perforation
Options Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet.
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turn Around Time 4-6 Business Days, Rush

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